PepsiCo
Celsius distribution network
Designing a cost-efficient network for a fast-growing brand
- When
- January – May 2026
- My role
- Team of 5 · demand forecasting and financial projection
- Discipline
- Network design
$20Mprojected profitability
Situation
Celsius was scaling faster than its distribution footprint was designed for. Our team was asked to design a distribution network that could carry that growth without the cost base growing with it — which meant deciding where product should be made, where it should be held, and which of those decisions actually moved margin.
Analysis
- Built demand forecasts as the foundation of the model, so every downstream network decision was tied to a volume assumption we could defend rather than an average.
- Evaluated production capacity against forecast demand to find where the network would bind first, and what that constraint cost in service or in freight.
- Weighed sourcing trade-offs explicitly — the cheaper source is not always the cheaper decision once capacity, distance and reliability are priced in.
- Layered financial projections over the operating model so the financial consequences were visible in the same view as the physical network, not in a separate deck.
Outcome
- A distribution network design carrying $20 million in projected profitability.
- A model where the profitability figure is traceable back to its demand, capacity and sourcing assumptions — so a reviewer can challenge the input rather than the conclusion.
- A clear articulation of which trade-offs actually mattered, which is usually the more durable output of a network study.
Tools
- Excel modeling
- Demand forecasting
- Financial projection
- Capacity analysis
- Quantitative analysis